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Beer

Video SteadyServ Helps Keep the Draft Beer Flowing (Video) 48

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"With iKeg's Technology We Guarantee You Will Never Run Out of Beer," boasts the SteadyServ website. As you listen to interviewee Mike Flockenhaus, though, you'll realize almost immediately that SteadyServ isn't making equipment for home use, but for bars and taverns that serve draft beer. Here's another good line from their site: "With the new iKeg® system, we aim to ensure that you get your beer, in the right place, at the right time. We also want to simplify the lives of all the hard-working people in the beer industry. After all, wanting and having your beer are not the same thing." Even better, it looks like they're hiring. Wouldn't it be wonderful to help keep America from running out of draft beer? (Alternate Video Link)

Tim: Mike, what does SteadyServ do?

Mike: Well, SteadyServ has put together a platform that allows you to handle inventory and order management of your draft beer in either retail establishments like restaurants and bars, or even at hospitality like Marriott or Hyatt Corporation and in their various hotels around the world. We put together a sensor here and this sensor takes weight readings every five minutes and sends them up to our cloud service through an Intel gateway over a ZigBee connection that turns around and takes those weight readings and watches as the keg depletes as the server turns around and pours or the bartenders pours beers out from the various taps that they have in their establishments.

The sensor is actually made out of both rubber, plastic and aluminum. We have an aluminum shield on top. These rubber pads right here allow the keg to sit up slightly off of the sensor and take more accurate readings. We have four different load cells that we average the weight readings across. And those are then turned around and averaged and sent up to the cloud. The hardware is made up of three individual boards inside. The first one is a quite simple battery board where we can put the unit in test mode for manufacturing purposes. We also have an RFID board in here.

And so the way that the kegs are paired to a sensor, is we read an RFID tag that has a specially encoded numeric value in it and we turn around and we associate that in the cloud with the brewer, the beer product name, and the vessel type. Because these sensors can handle various keg sizes, whether it be a half barrel or quarter barrel or even a 50 L keg or 40 L keg or a 30 L keg. The third board that we have inside is the main processor board. It has a freescale processor on it. It turns around and controls the battery life. It also is the one that times out every five minutes to take that weight reading.

It also has an integrated ZigBee transmitter in it, and can turn around and transmit those weight readings to the gateway over a ZigBee connection. Our ZigBee network is slightly different—we do not use a mesh type ZigBee, we use a star type ZigBee network. Where the gateway is the coordinator and the sensors basically are nodes around the network itself. The other piece to this is that that way the sensors can go to sleep, and they go into a deep sleep in order to draw less battery current and extend the life of the battery. You can change the battery out by simply opening up the door on the underneath right here, you can take this door off, and you can take the battery out, and replace it with a fresh one. Right now, the batteries last anywhere from a year to 15 months.

Tim: What kind of batteries are you using there?

Mike: They are basically lithium ion type battery -- low voltage and quite simply they are like your phone handset at home type batteries. Alright. Here you press the button when you want to pair, what happens is that you will see right here, we have a red light, so when you press the button, and you pass the RFID over this antenna the LED will flash and you know the sensors have been paired.

Tim: Right now you are concentrating only on beers—is that right?

Mike: That’s correct. But there are actually other beverages in the marketplace for example, wine. We can handle wine as well. There is something out in the market called the sixth barrel. The wine industry is moving toward distributing their wines through sixth barrels. They actually look like old Coke canisters, if you will, from years past. There is a wine manufacturer in Australia called Yellow Tail, you may have heard of it, they have actually purchased up all the sixth barrels inventory in the world in order to distribute their wines in sixth barrels. So that they don’t have to deal with bottles and the cost of bottles quite frankly. They get to reuse these sixth barrel kegs over and over to distribute their wines, just as the beer manufacturers get to do with their kegs.

Tim: How do they keep it fresh? Is it nitrogen inside?

Mike: Yes. They actually infuse nitrogen in the kegs in order to get the beer out, to get the wine out, excuse me.

Tim: That’s the beer talking.

Mike: Yeah, that’s the beer talking.

Tim: Now I understand it is off to an API that is... at least it works to use some of the data that all the sensing is going through.

Mike: Yes, so what we are doing is in our partnership with Intel we are moving to a more structured data warehouse using an open source Hadoop type of architecture. And what we want to do is we want to develop reports that get extracted from that data warehouse as well as provide an API to that data warehouse. So that’s also the big piece that we have running here is we are getting into big data. We are going to provide an API. That API can be used by brewers in order to see how well their beers are selling in a particular territory etc. or the distributors—perhaps they want to know how well their clients are doing with some of the beers that are getting put out there. It is also being a big hit with the craft breweries. The craft brewers are really trying to figure out where to sell their beer next. And so they may test market some of their products in order to get those beers into those distributors and distributed to those retail locations going forward.

Tim: Especially with the microbrewer, they need to make checks to measure frequently because they can’t rely on how many millions of units they are shipping.

Mike: Right, so they get to look at their data almost virtually real time. Or they can do it through the API in real time if they choose to do so.

Tim: What about a smaller version? A lot of times, a weight based sensor like this would be very useful. Are there any other versions that you make or are planning?

Mike: Actually, there is. So we are actually going to shrink the size of our sensor. Right now, you can put a sixth barrel right on the inside of these rubber pads, but what we want to do is we actually want to develop a sixth barrel sensor that looks more like a hockey puck basically just a little bit larger than a hockey pod that will slide underneath the sixth barrel. We have a lot of there are a lot of retail establishments out in the marketplace that have kegerators in their bars and what they are doing is they are putting these sixth barrels inside in order to handle more than a dozen taps that they want to provide for their customers. So putting a sixth barrel on top of something like this will work, but it takes up space within the cooler, valuable space that they could add more product to if they so choose.

Tim: What is so special? What is it like being a tech company in Indiana?

Mike: Actually the tech industry in Indiana is becoming quite popular. Down at IU, they have a big program informatics with they are developing a UX Consortium.

Tim: I think they were one of the first informatics programs.

Mike: Yes. Actually, they are one of the premier UX programs in the country. We also have in Indianapolis at IUPUI which is a joint venture between Indiaana University and Purdue University. They have one of the best video scanning algorithm development departments in the country there as well. The FBI turned to them quite often in order to do facial recognition of video tapes etc. that are becoming quite popular obviously. There are a lot of tech firms. And the tech growth in Indiana is being fostered by the state as well. So actually they are an investor in SteadyServ as well, the state is. They have an Elevate fund there and they invest in our company as well.

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SteadyServ Helps Keep the Draft Beer Flowing (Video)

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  • by i kan reed ( 749298 ) on Friday September 19, 2014 @04:59PM (#47949811) Homepage Journal

    Then I saw it was a roblimo video, and I realized that was a redudant statement.

    Seriously guy, can you stop with videos loaded with effusive praise for uninteresting products?

  • by Anonymous Coward

    or disclaimer on these things.

  • I dunno.

    As a teetotaler, I simply don't give a damn.

  • I do my part (Score:4, Interesting)

    by bobdehnhardt ( 18286 ) on Friday September 19, 2014 @05:11PM (#47949937)

    One 5-gallon batch at a time. And so far, I too have never run out.

    • ++ Would read again.

      I've got a porter and an ale bubbling away at home, as we speak. Bonus: Don't throw away the spent grains! Make bread instead!

    • by SpzToid ( 869795 )

      But does your process scale? While everyone's requirements may be different, here's another technology so beer drinkers can stress less about ever running out of beer. These were the best images [flickr.com] I could easily search [amsterdogblog.com] for to cite my point. We already *have* the technology people!

      • It will scale up to 100 gallons/year, which is the legal limit in the US for homebrewing. That's 20 batches, or 1.6667 per month. Put it another way, it's 960 bottles of beer on the wall. That's more than enough scaling for me.

        • by SpzToid ( 869795 )

          I don't know how they do it now, and I never fully understood how the cook went as it was above my pay grade and housing, but I recall super-clean 32 gallon (or so) plastic trash cans w/lids in Saudi Arabia full of beer stuff & yeast as part of the process which I'll abbreviate. Mind you all of that stuff you might have heard about 'compounds for expats' did *not* apply in this place. When/if a room air conditioner conked out, a *serious* condition exists. Since a passer-by walking past the residence wo

  • iKeg system, huh? Apple trademark suit starting in 3......2.......1....
  • by preaction ( 1526109 ) on Friday September 19, 2014 @05:22PM (#47950011)

    As our way of thanking you for your positive contributions to Slashdot, you are eligible to disable advertising.

    Oh disable advertising checkbox! I trusted you! You were the chosen one!

  • by msauve ( 701917 ) on Friday September 19, 2014 @05:26PM (#47950049)
    It's not even free, as in beer.
  • by Whiternoise ( 1408981 ) on Friday September 19, 2014 @05:55PM (#47950257)

    It's a nice idea for a product, but there's the usual marketing fluff covering what it really is: Bathroom scales hooked up to the internet to weigh kegs.

    I'm not entirely sure what the point is. If you buy a keg, it's in your inventory (hopefully) and you know how many pints are in it. Surely you set up your system so that once you've sold X pints of Y beer, the POS system says "Hey buddy, we're about to run out!" and can either order a new keg for you or indicate that you should get a new one. You replace the keg and hit a button that says 'new keg', enter the capacity and you start again. All of this data can be logged to an internal database.

    For a start a POS system is cheaper, it can be done offline and the data is quite literally down to the second because you can log when someone buys it. You don't need to record how heavy the keg is at 5 minute intervals when you have ~500ml precision down to the second.

    Now if you're a brewery then point is that this updates to the cloud and you can see when your beer is being sold - cool - but why can't this be done with a simple 'smart POS' system? And again, you'd have exact sales figures down to the minute or daily (really, do you care about figures that fine grained? on the time scale of brewing that's nothing). The big bummer I see here is that you're relying on the establishment to do the leg work for you. They have to install this system so you get your data.

    "Especially with the microbrewer, they need to make checks to measure frequently because they canÃ(TM)t rely on how many millions of units they are shipping.''

    Was that sarcasm? Surely you know that you sold X kegs to Y town and they're chomping at the bit for more...

  • by fahrbot-bot ( 874524 ) on Friday September 19, 2014 @06:46PM (#47950575)

    With the new iKeg system, ...

    Seriously not to be confused with the iKegel [wikipedia.org] system.

  • I'm a brewer (Score:3, Informative)

    by MyNicknameSucks ( 1952390 ) on Friday September 19, 2014 @07:24PM (#47950791)

    I'm a brewer. I go to lots of bars, speak to lots of bar managers and owners, and poke around lots of beer fridges.

    First, high volume bars, if they want metrics, install flow meters on draft lines. The sophisticated ones communicate with the PoS and report when the beer is flowing and how much. If the server's pouring freebies, the system will know and rat on the bartender. The system also knows if a brewer is shorting their kegs or is making foamy (over-carbonated) kegs that lead to spillage. Managers love that. Second, the meters are integrated into the lines so there's no ****ing around with flying saucers; you will always get the right data for your taps. Always. Third, most beer fridges are wet, dank pits. No one likes spending time in them. Telling bar staff to pick up a keg that weighs upwards of 150lbs and place it on a disk is ... hopeful. Telling bar staff to perform the same maneuver on a disk stuck in a keg fridge? That's borderline stupid. Those saucers are going to get punished.

    Also, it's not rocket science to keep a few extra kegs around if you're managing 30 taps; you, by definition, have lots of storage. And if 4 or 5 lines blow without replacement? That is not a big deal. In fact, some bars won't replace blown kegs after dark because it makes them look busier (no, seriously, I've seen this in action) and helps to push people to less popular brands.

    Seriously? Has this guy worked in a brewery ... or a bar ... recently?

    • by Anonymous Coward

      Okay, I'm a bar owner. In broad terms, you are correct, no one is likely to sign onto this system.

      A few things you are not correct about, though:

      No keg (in the US) weighs more than 110 lbs.

      There's no such thing as 'overcarbonated' kegs. Bar kegs require an external CO2 tank. There's nothing but beer in a bar keg. When it's running too foamy, it's a problem with the CO2 tank regulator (mostly; other factors are in play too).

      Consumer kegs ARE sold pressurized/carbonated. That is probably the confusion here. S

      • Umm... AC bar owner. You are 100% wrong. The kegs you buy ARE pressurized/carbonated. Kegs of beer are not like bag in a box soda. The kegs come fully carbonated. There is no difference between consumer and commercial kegs. The external CO2 tank (and hopefully you are really using either brew gas or a blender with separate co2 and nitro tanks) is used to push the beer out and keep the keg under pressure and thus carbonated as it is dispensed.
      • The standard Beer Store keg in Ontario is 58l (half barrel). That's 58 (give or take) kilograms of beer + the weight of the keg. That's closing in on 150 pounds.

        If you think your kegs aren't carbonated, I have a quick test for you. Give the keg a few shakes, or roll it on the floor for a couple minutes. Take your coupler, shut off the gas to it. Attach to it a new keg. Most Sanke D couplers (at least the good ones) have blow-off valves (it's a safety feature so that the keg doesn't go BOOM! if things reach

      • Ok, "bar owner", you must not also be the bartender or manager. There is no difference between "consumer" and "bar" kegs. All kegs come pressurized AND require an external CO2 tank. (Though some people use air pumps since they do not have CO2 equipment. Anyone doing this looks like a amateur frat-boy, just use bottles and cans for crap's sake.)

        If the beer contained no head-space, there would be no way to get it pressurized. And if there was oxygen in the head-space it would cause the beer to go bad...fast.

  • by account_deleted ( 4530225 ) on Saturday September 20, 2014 @03:18AM (#47952459)
    Comment removed based on user account deletion
    • by swb ( 14022 )

      For some reason, I would have expected some kind of automatic valve system that would allow multiple kegs to be connected at once, switching over to the next keg when one went empty.

      There are a lot of high-volume bars with few taps, I can't imagine the nuisance of constantly switching over to new individual kegs.

      • That system can easily be implemented using a series hookup with existing equipment. The downside is that all the kegs need to remain hooked to the system to get flow (you can't simply hook up one coupler). As you say it is really only helpful for very high volume locations with few taps. Here is an example of how to hook it up. http://www.bbssystems.com/kegs... [bbssystems.com]

Understanding is always the understanding of a smaller problem in relation to a bigger problem. -- P.D. Ouspensky

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